In this study we demonstrate that passive biomimetic microfluidic channel-based processing of semen, from healthy donors as well as patients attending an IVF clinic for diagnostic andrology, enables the selection of a high proportion of progressively motile sperm with significantly lower DFI when compared to conventional DGC. A biomimetic mode of sperm selection offers consistent results and can be performed with minimal training, with the operation of the microfluidic device requiring only a syringe, a pipette and a heated stage or incubator to operate the device (Figure 1A and B). During the incubation time, only motile sperm make their way from the semen reservoir down the microchannels via boundary following behaviour towards the collection chamber, and in doing so, were resuspended in the gamete buffer (Figure 1A-iii). A sharp drop in height and gradually reducing channel height towards the centre of the device effectively limited the chance for sperm to exit the 200 µL collection zone. Passive sperm selection may also minimize iatrogenic DNA damage by avoiding any centrifugal forces and selects sperm based on previously reported boundaryfollowing behaviour which correlates with reduced DNA fragmentation (Denissenko et al. 2012; Eamer et al. 2016).
Our research group have tested a similar device against swim-up sperm selection on a smaller cohort of donors, which harnessed MACS® ART Annexin V beads (Miltenyi Biotec, Australia) and opposing neodymium magnetic plates (AMF Magnetics, Australia) to negatively select apoptotic sperm (Vasilescu et al. 2023). This previous device was more complex in operation, required multiple reagents, was fabricated from a different material (3D-printed photopolymer resin) and designed with different internal geometry. The current device uses a simpler, more accessible approach aimed at routine use. To test this microfluidic device, donor samples were used to compare DGC against the microfluidic method of sperm selection, which allowed selection of sperm with higher DNA integrity and progressively motile sperm from this cohort. While conventional semen processing with DGC did provide an average improvement in motility and DFI compared to unprocessed semen, it did so with a higher level of variability in sperm quality. Specifically, 3 of the 21 samples processed via DGC showed an increase in DFI and many samples only provided an 12 incremental reduction (less than 10%) (Supplementary Figure 2). Conversely, samples processed with the microfluidic device showed a significant improvement in all samples irrespective of starting value and motility. The average DNA fragmentation of sperm from the microfluidic device was less than 1%, demonstrating that this method of sperm selection, when applied to motile sperm populations, is effective regardless of the starting value for %DFI. Similarly, the motility of sperm recovered from the microfluidic device was consistently improved when compared to DGC (Figure 2C). These results were also consistent with previous studies indicating a high level of variance in recovered sperm motility from DGC (Malvezzi et al. 2014; Muratori et al. 2016).
When performing a study on 40 consenting diagnostic andrology patients, similar trends were observed. Despite being a more clinically diverse cohort, significant improvements in DFI were observed in 30 of the 33 samples assessed when isolating sperm using the microfluidic device as compared to DGC (two samples had identical DFI for both groups). This consistency highlights the usability and standardization achievable with a biomimetic device. Additionally, although overall improvements in DFI were observed using DGC (44.4% average), 3 samples showed an increase in DFI, possibly due to the iatrogenic damage caused by centrifugation on particularly susceptible samples but this would require further investigation (Supplementary Figure 3). This was not observed in the biomimetic device which showed an average DFI improvement of 82.9%, with only 1 sample showing less than a 60% reduction in DFI. Another noteworthy observation made in both studies was, although DFI was reduced in most samples for DGC selection, the average reductions in DFI of 57.4% and 44.4% for the proof-of-concept study and diagnostic andrology study respectively, are inefficient when compared to the 92.2% and 82.9% improvements observed in the biomimetic device selected groups. Compared to DGC, the microfluidic device increases the chance of selecting a high DNA integrity sperm, and this, creates a population of sperm for fertilization which has lower DNA damage and may provide clinical benefit within IVF workflows by reducing incidence of miscarriage and failed implantation as suggested in literature (Duran et al. 2002; Robinson et al. 2012; Sedó et al. 2017; Borges Jr et al. 2019).
The microfluidic device performed consistently between sites for all three key parameters measured (Supplementary Figures 1A-C). Although there are observable differences between DGC groups for progressive motility and concentration, these differences can be attributed to multiple factors including operator experience between research scientists at the university 13 research laboratory for the proof-of-concept study versus clinical embryologists in the diagnostic andrology study. Although there are differences in the density gradient used between the two sites, both gradients were a 40% and 80% gradient solution combination and are silane-coated silica-based.
The average %DFI after DGC varies within literature and depends largely on sample populations, with some studies indicating an increase in total DNA fragmentation (Muratori et al. 2019) and others suggesting an average improvement in DFI with a sub-population of samples experiencing an increase in DFI or no improvement in DFI, which is consistent with the results of this study (Stevanato et al. 2008; Rappa et al. 2016). DNA fragmentation in sperm is commonly attributed to oxidative stress, plausibly induced by repetitive centrifugation used in conventional sperm selection methods (Henkel et al. 2005; Nabi et al. 2014; Hernández-Silva et al. 2021). A high DNA fragmentation is associated with pregnancy loss in conventional IVF and ICSI, as well as lower implantation rates and a reduction in average embryo quality (Larson-Cook et al. 2003; Robinson et al. 2012; Coughlan et al. 2015; Benagiano et al. 2017). What is perhaps more concerning is that sperm DNA fragmentation has no obvious effect on fertilization but becomes apparent during blastocyst development by reducing the generation of good quality blastocysts and ability to achieve successful implantation (Seli et al. 2004; Newman et al. 2022). As a result, the risk of using compromised sperm remains present in clinical practice and highlights the need for the selection of sperm with high DNA integrity. Importantly, this is of relevance when considering that advanced reproductive age has an increased negative effect on sperm DNA damage (Horta et al. 2020). Furthermore, male ageing has been linked to a significant increase in miscarriages, and a decrease in live birth, with a larger impact in women of advanced reproductive age (Horta et al. 2019).
A clear limitation of the current device output, and arguably microfluidic motility-based sperm selection in general, is the smaller quantity of sperm isolated from the microfluidic device when compared to DGC. In conventional IVF, typically 50,000 sperm are required per oocyte and an average of 10-12 oocytes are harvested per stimulated cycle (Oseguera-López et al. 2019). Although it has been shown that high fertilization and cleavage rates with numbers as low as 2000-4000 sperm per oocyte is possible (Fiorentino et al. 1994). The average number of sperm from the microfluidic device was approximately 720,000, which may be too few for many conventional IVF cases if clinics were to adhere to a ~50,000 14 motile sperm per oocyte requirement (Li et al. 2018). Logically speaking, sperm selected through passive biomimetic selection such as the device in this study, may have higher fertilisation efficiency than those selected with active measure such as centrifugation, therefore fewer sperm are required for conventional IVF, similar to that of in vivo fertilisation whereby only approximately 200 sperm fertilise the oocyte (Chaffey 2003). Nevertheless, in future prototypes of this biomimetic device, improvement in the yield of motile sperm for higher responding women with many oocytes collected will improve the potential for clinical adoption.
Semen processing via DGC requires several manual interventions during sample handling, each with the potential for human error. Passive devices like the one used in this study as well as ZyMōt ® (ZyMōt Fertility, New York City, USA) and Lenshooke CA0® (Hamilton Thorne, Beverly, USA) limit human interaction with semen to sample injection and sperm collection, usually without centrifugation (Shirota et al. 2016). The microfluidic device used here, with a simple 3-step operation, will reduce the clinical workload while offering improved DFI reduction after processing. While many studies have investigated the impacts of commercialized microfluidic devices which have been systematically reviewed (Ferreira Aderaldo et al. 2023), the present biomimetic device takes a different approach to sperm selection by leveraging the boundary following behavior of sperm to perform selection, and requiring sperm to travel several millimeters to a collection zone. DNA fragmentation reductions and the simplicity of this device are comparable to existing commercial devices by ZyMōt® and LensHooke® (Parrella et al. 2019; Hsu et al. 2023), which both exploit sperm motility via membrane filtration. In a recent study comparing DGC, ZyMōt® , and the LensHooke CA0® , Hsu et al demonstrated progressively motile sperm counts of 80.6%, 85.6%, and 90.8%, respectively and DFI measurements of 11.8%, 3.7%, and 2.4% in normospermic samples (Hsu et al. 2023). Further comparative studies are now required to determine whether using a biomimetic that leverages boundary following behavior in sperm will lead to improved outcomes.
There are several limitations to this study which can be addressed in larger follow-up studies. Firstly, the limited access to samples with high DFI (>25%), prevented the robust testing approach on extreme cases and perhaps those which would benefit the most from a reduction in DFI. Secondly, to prove the clinical usefulness of this approach, clinical outcomes are required when assessing the device on a range of patients whereby the effect of each sperm 15 selection method on fertilisation and embryo development is thoroughly evaluated. Ideally, a randomized controlled trial or sister oocyte study (whereby half the oocytes are inseminated with sperm isolated using conventional methods and half the oocytes are inseminated with sperm isolated with the microfluidic device) will better display the clinical utility of this microfluidic device in IVF workflows. The prototype in its current format, does show utility for ICSI cases whereby high-quality sperm in lower numbers is sufficient, and this format suits a side-by-side study for an ICSI cohort but may not suit an IVF insemination side-byside comparison with DGC. Thirdly, the method of DNA fragmentation assessment, SCD, only identifies single-stranded DNA breaks, and has limitations in the subjective and nature of the assessment, and future studies and validation will be performed using SCSA for a more robust assessment of DFI by detecting double-stranded DNA breaks. SCD also is susceptible to human error and sperm concentration restraints during the preparation and staining of samples, shown in 7 of the 40 patients unsuitably stained for SCD assessment. Finally, the current biomimetic prototype does limit output of sperm by only processing 1 mL of semen compared to the entire ejaculate being processed by conventional methods. The purpose of this was to enable side-by-side testing against DGC, however further studies are currently evaluating a larger volume platform capable of processing an entire semen sample to maximize sperm yield for use in IVF and IUI.
Here we provide a novel, highly selective biomimetic method of sperm selection in a simpleto-use, single-use chip format, for isolating highly motile sperm with minimal DNA fragmentation, without the need for centrifugation or other active mechanisms. Considering the limitations of this study, this proof-of-concept testing shows that highly selective, lower output sperm isolation such as channel-based microfluidic selection in its current form, may prove a practical alternative for ICSI cycles if higher motile concentrations for larger oocyte numbers are preferred for conventional IVF. The novel selectiveness of mimicking the female reproductive system provides a high-quality population of sperm for use in treatments. Clinical studies have now been initiated to validate the proposed benefits of this selection mechanism.